State-of-the-art Manufacturing Facility
This is where you’ll find our dedicated and highly skilled team of joiners, machinists, craftspeople and finishers combining with the latest technology and working alongside our Estimators, Pre-Production and CAD/Design teams to produce everything from a single bespoke piece of furniture to multiple rollout items according to the size, type and scale of the project.
All aspects of joinery manufacture are undertaken in-house including CNC Machining, Veneering, Finishing, Solid Surface, Upholstery, Edge-banding and Lamination ensuring that we remain in full control of your project at all times.
Machine Department
Our modern Machine Department is home to an array of cutting edge machinery, from 5 Axis CNCs with on board edge-banding, to vertical CNCs, PUR/EVA edge-banders, Beam Saw, and most recently investment in 3D Printer and Laser Cutting technology to further support our R&D specialist finishes services.
The considerable investment in technology is closely matched by our skilled team, who constantly push the limits of joinery manufacturing. Working in close collaboration with all other departments, our Machine Shop exemplifies a perfect marriage of traditional woodworking expertise and modern technological precision and speed allowing us to deliver high quality complex projects on budget and on time.
Joinery Department
Our diverse team of highly skilled Joiners are well versed in a wide variety of materials and techniques from straightforward carcase construction to large complex curved structures and the smallest of intricate items. Our highly flexible set up allows us to adapt to the demands of each project we undertake, with the majority of items prebuilt prior to despatch
Veneer Department
Despite technological progression in many areas, veneering still remains at its core, a very traditional craft, relying on time served knowledge, patience and above all, an eye for detail. Our veneer department was created in 2019 with investment in the latest Kuper guillotines and stitchers and housed in its own sperate department within our Joinery Shop. Our team of veneerers are truly passionate about veneers and understand more than anyone that the correct implementation of a veneer strategy is key to the success and overall look and identity of a project
Solid Surface Fabrication
Working with all of the well known brands of solid surface, our skilled fabricators are able to produce anything from a kitchen worktop to complex 3 dimensional shaped reception desks and wall panelling, maximising the endless possibilities achievable using this versatile material. The investment in an Industrial Thermo-Former allows us to form solid surface sheets (amongst others) quickly and accurately time after time into a wide range of sizes and shapes.
Upholstery Department
Our in-house upholstery department is one of the main USP’s that has set Bulgaro apart from the competition from day one. We offer our clients expert advice, capacity and skill unmatched in the industry. The wide range of options, include lounge and banquette seating, leather and panel work, quilting, embroidery, and more specialist embellishment and detailing such as marquetry and hand stitching.
Our specialist upholsterers possess a wealth of knowledge and experience which is reflected in the quality of their work. We have the capacity to produce anything from a single bespoke signature piece through to multiple units for the widest range of environments.
Finishing Department
Our innovative finishing department is armed with leading-edge technology and the best Master Finishers in the industry, where every product is finished and quality checked to the highest standards. In addition to our traditional style spray booths our finishing department has a fully automated spray line with heated drying room enabling unparalleled levels of consistent quality across a project.
Utilising the latest materials and techniques our finishing team takes pride in pushing the boundaries of craftsmanship continuously. Finishes we offer include industry standard lacquer and paint finishes, water-based finishes, Fire-rated finished, Piano gloss-burnished finishes, as well as finishes in line with BREEAM project requirements.
Specialist Materials and Finishes
Our skilled craftsmen are capable of producing a wide range of unique, premium finishes to elevate and differentiate your project, whether it’s a specialist veneer, meticulously stitched together to create a starburst effect, straw marquetry or liquid metal, we take great pride in being able to provide you with the exact premium solution to meet your needs.
Material Lab
Located within the factory, you’ll find a dedicated space known as the “Material Lab” which has multiple uses; including the presentation of a wide range of new and innovative finishes and recycled products along with the latest trends and the results of our own internal research & development. It’s also a unique collaborative meeting space for clients, architects and designers to meet and discuss their projects surrounded by a multitude of products designed to provide inspiration, ideas and solutions. A fully working Siemens Studioline Showroom Kitchen completes the space meaning that we can also offer you a pretty good cup of coffee as you relax and consider your options.